Special tools

You have a special problem and cannot find a suitable tool? We supply any type of industrial solution - regardless of series sizes and runs.

Special tool for industrial customers

We develop special tools as well as individual solutions for our industrial customers. Our core competence lies in the development, production and logistics for special tools in various fields of application. The following manufacturers are among our references:

- Daimler - Airbus
- MAN - VW
- Heidelberger printing machines
Customization for company Onrobot, Denmark

Whether as a series or individual production KUKKO develops individual problem solvers for individual customer requirements. In the case of the Onrobot company, special adapters were developed and produced for optimal use in a ball bearing.

Are you interested to learn more about our manufacturing process for special tools? Learn more here!
Individual mold development using the example of the Taycan, Porsche SE

Electric mobility Porsche

With Private Labeling we offer our customers all possibilities to realize individual tool concepts and to market them under their own label. In addition to the development of a storage and organization system, our services also include the individual equipment of the tool sets as well as the specific labeling for production use.
Disconnect pull-off on an electric motor

Electric mobility Volkswagen

KUKKO has been closely associated with the automotive industry since the company was founded and has accompanied e-mobility since its beginnings. As a pioneer in this field, we implement special requests individually for our customers and manufacture unique precision tools. Our tool solutions are perfectly matched to the requirements of the industry. Customized solutions guarantee maximum productivity. Parting off on an electric motor.
A 3-arm puller with special hook - specially designed for pulling out the shaft grounding ring.

Special tools BMW

Special tools are used when identical work processes need to be simplified to the maximum. This guarantees smooth processes in production while optimizing time management. Together, we develop an application-oriented solution that is precisely tailored to the needs of our customers.
Special device for hydraulically pulling off the wheel hubs on the truck

Special tools truck

We manufacture special tools for a wide variety of vehicle models - even for the heavyweights among them such as trucks and heavy transporters. Hydraulic wheel hub pullers are perfect for loosening very tight wheel hubs that are difficult to remove. This allows repairs to the axle or the replacement of wear parts such as wheel bearings to be carried out smoothly.
Special puller with extra slim hooks for pump wheel disassembly

Centrifugal pump wheel external extractor

Ben's Ginger GmbH, located in Bavaria, is a manufactory for the production of ginger concentrate. "The company KUKKO supports us energetically with different and custom-made pullers, which enable us to maintain and repair our machine in our manufactory. This would not be possible without the custom-made tools," Ben Kettels.

Quality management

Our DIN ISO 9001 certified quality management system ensures that we deliver all products to the agreed quality. We have access to state-of-the-art measuring equipment. All measuring equipment is regularly calibrated in an approved testing laboratory.

Incoming goods inspection is carried out completely digitally. This offers the highest level of effectiveness. A specially equipped test room is available to continuously ensure flawless products in terms of form, function and design.

Process steps in the manufacturing process of special tools

Many process steps are required to produce the desired special tool, which are carried out centrally at KUKKO's production site in Hilden.

CNC turning

Whether small, medium or large series, the maximum repeat accuracy for complex rotationally symmetrical geometries during turning provides flexibility for your planning. Using CAD data and CAM systems, a new tool can be created individually and efficiently.
CNC milling

Highest accuracy for your components of different materials with at the same time price-efficient series production.
Punching

Fast and easy production for simple shapes with high levels of resilience and resistance.
Welding

Minimal material distortion despite brief changes in material properties during the joining process. The high quality of your special solution is maintained.
Parts management

Effective workflows through the use of automatic small parts storage, so that all parts are always in the right place at the right time and you don't have to make any queries.
Plastic syringes

Custom molds for plastics to provide extra protection for your tool or component on which it will be used.
Mounting

Finishing with over 100 years of tooling know-how allows a broad knowledge for your special solution.
Packing

Gentle compilation of your products so that no product-altering influences can occur during transport.
Laser marking

Individually marked tool ID for your product tracking and identification. You always know what you have in your hands.
Quality control

State-of-the-art measurement technology ensures the highest quality and precision throughout the entire series for your special solution.
Logistics

Our logistics center with nearby airports enables fast worldwide shipping to end long waiting.